Basic Info.
Type
Polycrystalline Diamond Compact
Blade Material
Tungsten Carbide Steel
Diamond Layer Thickness
0.4-0.6
Trademark
More super hard
Transport Package
DHL FedEx
Product Description
PCD Cutting Tools Blanks Manufacturer
Size: 62mm pcd blanks, 58mm pcd blanks, 51mm pcd blanks, 48mm pcd blanks, etc
Type: Triangle, Cylindrical, Square, Flake, etc
Application: PCD blanks are applicable to the processing of non-metal materials as wood, ceramic,intensified planks and non-farrous material as copper and aluminum
Related Products
PCBN cutting tool blanks
HPHT Mono Crystal Diamond Plates
CVD synthetic diamond plates
Self Supported PCD die blanks
PCD cutting tools
Details
More Super Hard PCD cutting tool blanks in the size of 5μm,10μm and 25μm can be used in super-fine processing and fine. They are applicable to the processing of non-metal materials as wood, ceramic,intensified planks and non-farrous material as copper and aluminum. We can supply all kinds of PCD cutting tool blanks that diameter can reach 62mm
Industries
Aerospace, automotive, hydraulic, electronics, wood and stone industries, etc.
PCD Grade | Grain Size | Φ 48 mm | Φ 55 mm | φ62mm | Diamond layer thickness | Overall thickness |
DM850 | 0.5-1 μm | √ | √ | √ | 0.4~0.6 mm | 1.6/2.0/3.2 mm |
DM002 | 2 μm | √ | √ | | 0.4~0.6 mm | 1.6/2.0/3.2 mm |
DM005 | 5 μm | √ | √ | | 0.4~0.6 mm | 1.6/2.0/3.2 mm |
DM010 | 10 μm | √ | √ | √ | 0.4~0.6 mm | 1.6/2.0/3.2 mm |
DM025 | 25 μm | √ | √ | | 0.4~0.6 mm | 1.6/2.0/3.2 mm |
DM302 | 2-30 μm | √ | √ | √ | 0.4~0.6 mm | 1.6/2.0/3.2 mm |
Parameter
S/N | Model specification | Granularity (UM) | Property | Field of application |
| D302 | 30 | ZYD302 combines high wear resistance and high toughness. It adopts a combination of particle size and unique high-temperature and high-pressure synthetic process, so that the product have extremely high wear resistance and excellent heat resistance. | Woodworking industry, processing high wear-resistant parts, such as: metal matrix composites, high silicon aluminum alloy, high strength carbon fiber composite materials, graphite and other high-speed and high-efficiency processing. |
| D025 | 25 | ZYD025 is a coarse-grained PCD with the best wear resistance, especially suitable for high wear-resistant materials processing. | Suitable for high-silicon aluminum alloys, high-speed, high-efficiency machining of metal matrix composites, hard alloys, and ceramic materials |
| D010 | 10 | YD010 is an adaptable medium-size and high-quality PCD product. It is the first choice for most PCD products that require both toughness and wear resistance. It has good EDM and good toughness and high abrasion resistance, ideal for roughing and finishing tool materials, and as the preferred cutting tool material for new or unknown machining applications. | Applicable to the processing of silicon aluminum alloy (Si content <13%) and other non-ferrous metal materials. Recommended for aluminum alloys, non-ferrous metals, wood (solid wood, multilayer boards, MDF, etc.), electronic materials, carbon fiber composite materials, and other composite materials. |
| D005 | 5 | ZYD005 fine-grained PCD diamond composite sheet has excellent toughness and wear resistance, has a strong edge sharpness and durability, and is suitable for high-finish surface finishing and finishing. | It is recommended for the preparation of complex tools. It is mainly applied to the finishing of aluminum alloys with low silicon content, high-speed processing of materials such as electronic circuit boards. |
| D002 | 2 | ZYD002 ultra fine-grained PCD diamond composite sheet combines high toughness and high wear resistance and is suitable for mirror processing. It has excellent spark and machining performance. | Suitable for boring and thread cutting tools, but also for wear parts. Recommended for complex tool processing, mainly used for mirror finish and finish machining of aluminum alloys with low silicon content. |
PCD Cutting Tool Blanks Application Recommendation
* W5 fine grain size(excellent surface finish)
Characters: Average grain size: 5μm, High diamond content over90%, Laser cutting ,wire EDM cutting
Applications:Aluminum, Brass/Copper,Precious metals, Wood composites,Plastic
* W10 medium grain size (excellent resistance, good surface finish)
Characters:Average grain size: 10μm, High diamond content over 90%, Laser cutting ,wire EDM cutting
Applications:<14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides
* W25 coarse grain size(Long life, extremely high wear resistance)
Characters:Average grain size: 25μm, High diamond contentover 90%, Laser cutting ,wire EDM cutting
Applications:14% Si/Al alloys, metal matrix composites, Bi-metals(aluminum/castiron), sintered ceramics and carbides
Application Cases Of PCD Cutting Tool Blanks
* 58mm diameter PCD wafers Have Sent To American Clients
Product name | PCD wafer fine grade PCD |
Size | 58 mm diameter 2 mm thickness PCD blanks |
Applicable workpiece | woodworking tools ( brazing the PCD to tool body then wire EDM again for final profile ) |
Address:
B906 Wanda Plaza Zhongyuan Road, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory
Business Range:
Auto, Motorcycle Parts & Accessories, Industrial Equipment & Components, Manufacturing & Processing Machinery, Tools & Hardware
Management System Certification:
ISO 9001
Company Introduction:
More Super Hard Products Co., Ltd Is One Of The Leading Company Expert In Supplying Various Ultra Hard Products Including Synthetic Diamond Tools, Cubic Boron Nitride(CBN) Tools, Which Is Widely Used In Petroleum & Geology Industry, Auto & Aviation Processing Industry, Electric Processing Industry, Natural Diamond & Jewelry Processing Industry.
The Companys Production And Sales Of Products Covered Vitrified Bond Tools, Resin Bond Tools, Metal Bond Tools, Electroplated Diamond/CBN Tools, vacuum Brazed Products, CVD Diamond Tools, Polycrystalline Diamond (PCD) Tools, Cubic Boron Nitride (CBN) Tools.
Our Objective Is To Meet All The Customers Needs And Help Every Customer Achieve Maximum Benefits.
More Brings In Revenue For You, You Win, We Win!