Basic Info.
Model NO.
6A2 12A2 1A1 11A1
Types
Surface Grinding Wheel
Working Style
Surface Grinding
Trademark
SAILI, BONDFLEX, SUMENG
Transport Package
Carton Box
Product Description
vitrified diamond grinding wheels for pcd & pcbn tools
vitrified diamond grinding wheels most widely used for pcd, cvd, pcbn, carbide, vitrified cutting tools and other cutting tools such as milling cutter, drill bit, reamer, etc.
Vitrified bonded grinding wheel has high temperature resistance.High processing efficiency, good rigidity, in the grinding process to maintain the shape of cutting tools, finished product size accuracy can be guaranteed and other advantages.
Using Vitrified bonded diamond grinding wheel to grind PCD tools can improve the grinding efficiency to the greatest extent.
And grinding ratio is small, wear-resisting degree is high, service life is long, processing cost is low, have extensive practical significance and promotion value.
The grinding surface quality of Vitrified bonded diamond grinding wheel is good, which is close to the grinding quality of metal bonded grinding wheel, and its grinding efficiency is very high, about 4 times of that of metal bonded grinding wheel, which has been proved by experiments.
However, due to the poor thermal stability and large inertia of diamond, it is difficult to prepare the Vitrified bonded diamond grinding wheel, and the performance of the grinding wheel batch is not stable. Therefore, the extensive application of the Vitrified bonded diamond grinding wheel is limited.
specification of vitrified bond diamond grinding wheel:
type | d(mm) | t(mm) | h(mm) | x(mm) | w(mm) |
6a2 | 75 | 10 15 20 25 | 10 20 | 3 4 5 | 5 10 |
100 | 15 20 15 30 | 10 20 31.75 | 3 5 10 | 5 6 8 10 |
125 | 15 20 15 30 35 | 20 31.75 32 | 5 10 | 5 10 15 20 |
150 | 15 20 15 30 35 | 20 31.75 32 | 5 8 10 | 5 6 10 15 20 |
200 | 20 25 30 35 40 45 50 | 31.75 32 50 75 | 8 10 | 5 6 10 15 20 25 |
grit: 325/400, w40(500#), w28(600#), w20(800#), w10(1500#), w5(3000#), w3(5000#) |
grain size selection of vitrified diamond grinding wheel:
grain size | machining type | application |
w40 (500#, d35), w28 (600#, d20) | rough | regrinding a blade edge profiling and sharpening of much worn inserts. |
w14 (1200#, d15) | universal | standard grain size-can also getting a high sharpening efficiency, good quality machined surfaces. |
w10 (1500#, d15) | finish | finishing grinding - getting a very good quality of machined surfaces. |
w5 (4000#, d3) w3.5 (5000#, d1) | super finish | super finish grinding - getting a brilliant quality of machined surfaces. |
others grit can be made according to customer's requirements. |
pcd and pcbn tools for grinding machines
ewag, anca, coborn, farman and others pcd grinding machine. (* we also supply pcd grinding machine and service).
application cases of vitrified diamond wheels for pcd tools grinding
* #1500 #325 vitrified diamond wheels for pcd grinding have sent to malaysian customer
pcd grinding wheels size | 150d * 40t * 40h * 8w * 10x |
pcd grinding wheels grain size | rough #325, finishing #1500 |
workpiece materials | pcd grinding |
we provide a full range of pcd and pcbn tools solutions. the content of the binder has three effects on the diamond grinding wheel (1) effect on the hardness of diamond grinding wheel. the hardness of grinding wheel refers to the difficulty degree of the superhard abrasive material falling off the grinding wheel. the harder the abrasive particles fall off, the higher the hardness of the grinding wheel is.
generally speaking, the more the combined dose, the stronger the control on the abrasive, the harder the abrasive particles fall off, and the higher the hardness of the grinding wheel.
during grinding, the blade of the grinding wheel is not good and it is easy for the grinding wheel to remain still. the life of the diamond grinding wheel will be increased. however, the surface of the composite disc is easy to crack. (2) the effect on the binding strength of the binder content and diamond abrasive. the hardness of the composite sheet is very high. during the external grinding process, the diamond on the surface of grinding wheel receives great grinding force and impact force.
if the vitrified bond dose is too small, the vitrified bond does not keep enough on the diamond, which results in that some diamonds do not play a full grinding role and begin to fall off, resulting in shorter life of the vitrified diamond grinding wheel.
however, when there are too many binders, the hardness of the grinding wheel is too high, and the cutting edge is not enough, it is easy to cause the composite sheet to collapse, resulting in the increase of reject rate. (3) influence on the structure of grinding wheel. as the size of the binding agent used is finer than that of diamond, and the binding agent will be densified in the process of burning.
with the increase in the content of binders in the vitrified diamond grinding wheel, the more compact the structure of the grinding wheel, the more clogging the grinding wheel is likely to occur and the grinding wheel will not move. it is often necessary to use the ordinary grinding wheel to cut the super-hard material grinding wheel, remove the redundant binders, make the new diamond cutting edge participate in the next grinding, and reduce the working efficiency of the grinding wheel.
Address:
B906 Wanda Plaza Zhongyuan Road, Zhengzhou, Henan, China
Business Type:
Manufacturer/Factory
Business Range:
Auto, Motorcycle Parts & Accessories, Industrial Equipment & Components, Manufacturing & Processing Machinery, Tools & Hardware
Management System Certification:
ISO 9001
Company Introduction:
More Super Hard Products Co., Ltd Is One Of The Leading Company Expert In Supplying Various Ultra Hard Products Including Synthetic Diamond Tools, Cubic Boron Nitride(CBN) Tools, Which Is Widely Used In Petroleum & Geology Industry, Auto & Aviation Processing Industry, Electric Processing Industry, Natural Diamond & Jewelry Processing Industry.
The Companys Production And Sales Of Products Covered Vitrified Bond Tools, Resin Bond Tools, Metal Bond Tools, Electroplated Diamond/CBN Tools, vacuum Brazed Products, CVD Diamond Tools, Polycrystalline Diamond (PCD) Tools, Cubic Boron Nitride (CBN) Tools.
Our Objective Is To Meet All The Customers Needs And Help Every Customer Achieve Maximum Benefits.
More Brings In Revenue For You, You Win, We Win!